Six Sigma Yellow & Green Belt with artificial intelligence (AI) in quality management

The course combines practical Six Sigma knowledge with modern quality management and the use of AI. You will learn the methods from Yellow to Green Belt to implement projects efficiently and manage improvement processes professionally. With additional knowledge of ISO 9001 and AI-supported automation tools, you will be able to optimize QM processes in a standard-compliant, responsible and sustainable manner.
  • Certificates: Certificate "Six Sigma Yellow & Green Belt"
    Certificate "Artificial intelligence (AI) in quality management"
  • Examination: Praxisbezogene Projektarbeiten mit Abschlusspräsentationen
    Prüfung Six Sigma Green Belt
  • Teaching Times: Full-time
    Monday to Friday from 8:30 a.m. to 3:35 p.m. (in weeks with public holidays from 8:30 a.m. to 5:10 p.m.)
  • Language of Instruction: German
  • Duration: 8 Weeks

Quality management - Six Sigma Yellow & Green Belt

Six Sigma Yellow Belt (approx. 1 week)


Introduction to the Six Sigma strategy

The Six Sigma organization: roles and tasks

The DMAIC method


Define phase

Customer requirements (Voice of Customer)

Specific project requirements (CTQs)

Problem identification and description

Process visualization (SIPOC diagram)


Measure phase

Process Mapping, Cause & Effect Matrix

Process capability and process indicators

Fundamentals of statistics

Introduction to statistical software incl. graphical methods


Analysis phase

Data analysis methods (overview)

Cause-effect analysis (fishbone diagram, Ishikawa)

Risk analysis (FMEA)


Improve phase

SWOT

Generate solution ideas

Estimate financial impact

Control phase

Control plan

Poka Yoke

Documentation


Project work

To deepen the content learned

Presentation of the project results


Artificial intelligence (AI) in the work process

Presentation of specific AI technologies

and possible applications in the professional environment


Six Sigma Green Belt (approx. 3 weeks)


Project management with Six Sigma

Green Belts as project management

Teamwork and leadership


Define phase

Define project and create project order

Determining costs and formulating objectives (benefits)

Team composition, schedule and milestones


Measure phase

Reliable and representative data collection Measurement System Analysis (MSA)

Graphical representation of data


Analysis phase

Process capability analysis

Statistical test & analysis methods (ANOVA etc.)

Methods of process visualization

Focusing and hypothesis development


Improve phase

SWOT

Design of Experiments (DoE)

Select and implement solutions


Control phase

Development of a process monitoring plan

SPC control charts

Review of the results of the improvement project

Presentation of the results

Integration into existing QM systems


Project work

To deepen the content learned

Presentation of the project results

Six Sigma Green Belt exam

Artificial intelligence (AI) in quality management

Basics of artificial intelligence in quality management (approx. 2 days)

AI core definitions and technologies

Significance and possible applications for QM


AI in the ISO 9001 context (approx. 1 day)

Process and risk-based approach

Standard-relevant AI fields of application


Data management and analysis (approx. 2 days)

Data quality and preparation

Data availability and documentation

Predictive quality and data-based decisions

Predictive analytics and machine learning

Risk and requirements management with AI


Legal and ethical aspects (approx. 4 days)

AI regulation, GDPR and EU AI Act

ISO/IEC 42001 (management systems for AI)

Corporate compliance

Bias, discrimination, traceability

Responsibility for AI-supported decisions

Current developments regarding ISO 9001:2025


Prompting and automation (approx. 1 day)

Effective prompting for QM applications

Short workflows with a low-code platform


CIP and process improvement with AI (approx. 2 days)

Process management according to ISO 9001

CIP cycle and automation options

Suggestions for improvement with ChatGPT


AI in internal communication (approx. 3 days)

Analyze customer requirements with AI support

Creating texts with AI (audit reports, action plans)

Creating simple learning modules and content as well as

employee training with AI


Auditing and certification (approx. 2 days)

Planning and preparation with AI

Generating audit checklists

Audit programs


Project work (approx. 3 days)

To consolidate the content learned

Presentation of the project results



Changes are possible. The course content is updated regularly.

Professional experience in the production or service sector and basic knowledge of quality management are required.

The course enables you to implement Six Sigma projects independently and successfully in accordance with ISO 13053-1:2011-09. You will be able to use the specific tools and methods with confidence and thus implement complex improvement projects responsibly.

You can also use tools such as ChatGPT Team and low-code platforms specifically for process optimization, data analysis and audit preparation. The focus here is on integrating AI into ISO 9001-compliant QM processes, taking legal and ethical requirements into account (AI Act, GDPR) and developing automated solutions for CIP, audit and communication. You will also be able to use and further develop AI applications independently, responsibly and in compliance with standards in quality management.

People with a degree in engineering, technicians, foremen and specialists from the production and service sectors and people from the areas of quality management, administration and sales who want to carry out and manage improvement projects using the Six Sigma method.

Six Sigma is an internationally standardized and recognized method of quality management and a management tool for process improvement. By obtaining the Green Belt, you demonstrate your mastery of the methodology in your profession. As a Six Sigma project manager, you will be in demand across all industries in medium-sized and large companies, thus enhancing your career profile in the long term.

In addition, your expertise in standard-compliant AI integration makes you a sought-after specialist for companies that want to future-proof their quality management.

Your meaningful certificate provides a detailed insight into the qualifications you have acquired and improves your career prospects.

Didactic concept

Your lecturers are highly qualified both professionally and didactically and will teach you from the first to the last day (no self-study system).

You will learn in effective small groups. The courses usually consist of 6 to 25 participants. The general lessons are supplemented by numerous practical exercises in all course modules. The practice phase is an important part of the course, as it is during this time that you process what you have just learned and gain confidence and routine in its application. The final section of the course involves a project, a case study or a final exam.

 

Virtual classroom alfaview®

Lessons take place using modern alfaview® video technology - either from the comfort of your own home or at our premises at Bildungszentrum. The entire course can see each other face-to-face via alfaview®, communicate with each other in lip-sync voice quality and work on joint projects. Of course, you can also see and talk to your connected trainers live at any time and you will be taught by your lecturers in real time for the entire duration of the course. The lessons are not e-learning, but real live face-to-face lessons via video technology.

 

The courses at alfatraining are funded by Agentur für Arbeit and are certified in accordance with the AZAV approval regulation. When submitting a Bildungsgutscheinor Aktivierungs- und Vermittlungsgutschein, the entire course costs are usually covered by your funding body.
Funding is also possible via Europäischen Sozialfonds (ESF), Deutsche Rentenversicherung (DRV) or regional funding programs. As a regular soldier, you have the option of attending further training courses via Berufsförderungsdienst (BFD). Companies can also have their employees qualified via funding from Agentur für Arbeit (Qualifizierungschancengesetz).

We will gladly advise you free of charge.

0800 3456-500 Mon. - Fri. from 8 am to 5 pm
free of charge from all German networks.

Contact

We will gladly advise you free of charge. 0800 3456-500 Mon. - Fri. from 8 am to 5 pm free of charge from all German networks.