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Certificates: Certificate "Quality representative with TÜV Rheinland-certified qualification"
"Six Sigma Green Belt" Certificate
Dassault Systèmes certificates "CATIA Part Design Associate" and "CATIA Assembly Design Associate" -
Examination: Praxisbezogene Projektarbeiten mit Abschlusspräsentationen
Qualitätsbeauftragte:r mit TÜV Rheinland geprüfter Qualifikation
„Six Sigma Yellow & Green Belt”
CATIA Part Design Associate und CATIA Assembly Design Associate -
Teaching Times: Full-timeMonday to Friday from 8:30 a.m. to 3:35 p.m. (in weeks with public holidays from 8:30 a.m. to 5:10 p.m.)
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Language of Instruction: German
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Duration: 16 Weeks
CATIA and surfaces
Introduction to CATIA V5 (approx. 1 day)
CATIA work areas, operation and user interface
Basic functions, preferences, units, templates
AI and automation in CATIA (approx. 1 day)
Presentation of specific AI technologies
AI in the design and automation of the design process
Creating solids (approx. 13 days)
Creating and editing sketches
Components based on sketches
Advanced solid modeling
Methods of creation
Preparation and transformation components
Creating wireframe geometries
Components based on surfaces
Analyzing and editing the solid model
Rearranging and repairing models
Parameterization and reuse
Creation of standard parts and catalogs
Creating and using PowerCopys
Creating document templates for parts
Assembly modeling (approx. 5 days)
Design methods (bottom up/top down)
Positioning and manipulation of components
Assembly conditions and degrees of freedom
Standard parts, catalog elements
Structuring of assemblies
Sub-assemblies and assembly management
Analysis methods
Scene generation
Generative Structural Analysis (GSA/GPS/GAS)
Drawing creation (approx. 5 days)
Sheets, templates and format management
Derivation of 2D views from 3D models
Creating views and sections
View preparation
Exploded views
Formatting and inserting parts lists
Dimensions, fits, surface textures and reference elements
Drawing frames and title blocks
Further topics (approx. 2 days)
Insight into sheet metal construction
Excursus: CATIA surface modeling - wire geometry/wireframe (approx. 1 day)
Point types, lines, axes, polylines, planes, projected offset curves
Special curves: spline, helix/spiral, guide curve, isoparametric curves
Excursus: CATIA surface modeling - surface generation (approx. 1 day)
Profile surfaces: extrude - rotate
Surfaces of boundary curves: filling/transition surfaces, distance and loft surfaces
Excursus: CATIA surface modeling - geometry processing (approx. 1 day)
Connecting/repairing, trimming/separating
Project work, certification preparation and CATIA certifications: Part Design Associate & Assembly Design Associate (approx. 10 days)
Partial examinations: CATIA Part Design Associate and CATIA Assembly Design Associate
Quality officers with TÜV Rheinland-certified qualifications
Basics of quality management (approx. 1 day)
Terms and definitions
Quality management
Quality management systems
Standards and guidelines
Process basics (approx. 1 day)
What is a process?
Process management according to ISO 9001
Identification of processes
ISO 9001 process model
Corporate environment (approx. 1 day)
Context of the organization
Interested parties
Scope of application
Management (approx. 1.5 days)
Commitment to the QM system
Quality policy
Responsibilities and powers
Planning (approx. 1 day)
Dealing with risks and opportunities
Quality objectives and planning
Planning changes
Artificial intelligence (AI) in the work process
Presentation of specific AI technologies
and possible applications in the professional environment
Support (approx. 2 days)
Resources
Competence
Awareness
Communication
Knowledge of the organization, knowledge management
Documentation of the quality management system
Operation (approx. 2 days)
Operational planning
Requirements for products and services
Product development
Predictive failure avoidance with FMEA, QFD, Poka Yoke
External provision
Supply Chain Act (LkSG) and EU Sustainability Directive (CSDDD)
Production and service provision
Release of products and services
Control of non-conforming results
Evaluation of performance (approx. 1.5 days)
Monitoring and measurement
Internal audit
Management review
Improvement (approx. 1 day)
Non-conformity and corrective actions
Continuous improvement
Auditing and certification (approx. 1.5 days)
Fundamentals of auditing
Internal audits
Audit procedure
Auditing external providers or external parties
Certification audit
Communication (approx. 2 days)
Building blocks of communication
The iceberg principle of communication
The four-ears model
Communication behavior in audits
Project management (approx. 1 day)
Definition of project
Managing projects successfully
Total Quality Management (approx. 0.5 days)
Quality of an organization
ISO 9004: Guidance for achieving sustainable success
EFQM Model for Excellence
Project work, certification preparation and certification examination "Quality Officer with TÜV Rheinland certified qualification" (approx. 3 days)
Quality Management – Six Sigma Green Belt
Introduction to Six Sigma (approx. 1 day)
What is Six Sigma? History, Philosophy, and Strategy
DMAIC Project Phases, Objectives, and Roles
Six Sigma in the Context of Lean, Quality Management, and Operational Excellence
Hybrid Project Management with DMAIC for AI Projects
AI-Powered Project Management (approx. 1 day)
Fundamentals of Artificial Intelligence
Applications Along the DMAIC Framework, Limitations, and Risks
Data and Prompt Fundamentals, Context, and Quality Criteria
Governance, Security, the EU AI Act, and the GDPR
AI Dashboard, Information Consolidation, and Quality Gates
Define - Define (approx. 3 days)
Project identification, strategic relevance, and key metric driver tree
Distinction from CIP and PUL (Problem, Cause, and Solution)
Project Profile: Problem Description and SMART Goal Definition
Scope and boundaries, as well as AI-supported completeness check
LIPOK and Voice of the Customer (VoC)
Affinity Diagram and Kano Model
VoC-to-CTQ transformation, specifications, and acceptance criteria
AI-supported analysis and technical validation of customer requirements
Cost-effectiveness: ROI, TCO, and qualitative benefits
Stakeholder Analysis and AI-Supported Project Planning
Risk analysis and preventive measures
Change management and motivation for change
Communication strategy, elevator pitch, and AI-supported change story
Quality Gate Review: Define
Measure - Measurement (approx. 3 days)
Mathematical process model and cause-and-effect chain of the CTQs
Influence factor analysis using Ishikawa and KSR, as well as an AI-supported metric matrix
Data Types and Measurement Scales
Operational definition, data collection methods, and sampling strategy
Data collection plan and control using an AI dashboard
Measurement system analysis: bias, repeatability, reproducibility, and gage R&R
Data quality, plausibility checks, and AI-supported data cleaning
Data visualization, statistical metrics, and machine and process capability
AI-Supported Interpretation of Measurement Results and Quality Gate Review Measure
Analyze - Analysis (approx. 3 days)
Process and Data Gates, as well as Value-Added Analysis
Value stream analysis, spaghetti diagram, TIMWOODS, and Makigami
Distinguishing Between Symptoms, Problems, and Causes
Cause-and-effect and Pareto analysis, as well as AI-supported error code clustering
Hypothesis Formulation and AI as a Sparring Partner
Design of Experiments and AI-assisted testing of influencing factors
Correlation and regression analysis, as well as statistical hypothesis testing and group comparisons
AI-Supported Evidence Matrix and FMEA
Quality Gate Review and Analysis
Improve - Innovative Improvement (approx. 3 days)
Creativity Techniques and AI-Supported Solution Development
Lean solution principles as well as technical and organizational measures
Solution approaches using generative AI, automation, and robotics
Regulatory and organizational requirements for AI deployment
AI-specific risk assessment, as well as feasibility and maturity level analysis
Solution evaluation
Acceptance and cost-benefit analysis
Implementation plan and pilot program with success and acceptance criteria
Iterative Approach for AI Pilots and Quality Gate Review Improve
Control - Controlling and Sustainable Implementation (approx. 2 days)
Go-Live, Process Stabilization, and Support During the Start-up Phase
Standard Operating Procedures and Controlling Plan
KPIs, statistical process control, control charts, and corrective actions
Balanced Scorecard and AI-Based Monitoring
Audit Concept
Project completion, handover, and AI-supported documentation
Quality Gate Review Control
Project work, exam preparation, and final exam (approx. 4 days)
Changes are possible, the course content is updated regularly.
Once you have completed the course, you will be able to plan, introduce and maintain a quality management system and monitor its effectiveness. You will also have professional knowledge in the application of DIN EN ISO 9001 and in the planning of internal quality audits.
In addition, after completing the course, you will be able to independently and successfully implement Six Sigma projects in accordance with ISO 13053-1 and the DMAIC framework. You will confidently apply the specific tools and methods of process and data analysis, derive improvements based on data, and consistently use AI as a methodological aid. You will design Quality Gate Reviews based on the DMAIC framework and develop AI-powered dashboards for project management, quality control, and decision support.
You will also be able to create complex 3D designs efficiently and accurately using CATIA V5 and apply your advanced surface modeling skills.
The course is aimed at people with a degree in engineering and experience in the field of design, product designers, technicians, technical draughtsmen from the fields of mechanical or electrical engineering and specialists from other sectors with relevant professional experience.
Specialists in the field of quality management are in demand from both large and medium-sized companies in industry, trade and the service sector. After the course, you will be able to provide meaningful proof of your new skills with a TÜV Rheinland-certified qualification.
As a Six Sigma project manager, you will also enhance your career profile across all industries.
Solid knowledge of CATIA V5 will also significantly improve your chances on the job market. CATIA V5 is used in design and development departments worldwide, particularly in the automotive and aerospace industries and their suppliers. With the original CATIA certification, you provide a detailed insight into the qualifications you have acquired and prove your knowledge of one of the most sought-after design products in the industry.
Didactic concept
Your lecturers are highly qualified both professionally and didactically and will teach you from the first to the last day (no self-study system).
You will learn in effective small groups. The courses usually consist of 6 to 25 participants. The general lessons are supplemented by numerous practical exercises in all course modules. The practice phase is an important part of the course, as it is during this time that you process what you have just learned and gain confidence and routine in its application. The final section of the course involves a project, a case study or a final exam.
Virtual classroom alfaview®
Lessons take place using modern alfaview® video technology - either from the comfort of your own home or at our premises at Bildungszentrum. The entire course can see each other face-to-face via alfaview®, communicate with each other in lip-sync voice quality and work on joint projects. Of course, you can also see and talk to your connected trainers live at any time and you will be taught by your lecturers in real time for the entire duration of the course. The lessons are not e-learning, but real live face-to-face lessons via video technology.
The courses at alfatraining are funded by Agentur für Arbeit and are certified in accordance with the AZAV approval regulation. When submitting a Bildungsgutscheinor Aktivierungs- und Vermittlungsgutschein, the entire course costs are usually covered by your funding body.
Funding is also possible via Europäischen Sozialfonds (ESF), Deutsche Rentenversicherung (DRV) or regional funding programs. As a regular soldier, you have the option of attending further training courses via Berufsförderungsdienst (BFD). Companies can also have their employees qualified via funding from Agentur für Arbeit (Qualifizierungschancengesetz).