Industry 5.0 Transformation Expert and Freight Forwarding and Warehouse Logistics Specialist
The course introduces the key concepts of Industry 5.0 and covers the Internet of Things (IoT) as well as digital transformation in businesses. In addition, the course provides detailed knowledge of the freight forwarding industry, ranging from the fundamentals of goods and freight transport, various modes of transport, transport law, and specialized freight forwarding accounting, to foreign trade, customs procedures, and all key topics in warehouse logistics.
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Certificates: "Industry 5.0 Transformation Expert" Certificate with TÜV Rheinland-Certified Qualification
Certificate "Forwarding and warehouse logistics specialist" -
Examination: Praxisbezogene Projektarbeiten mit Abschlusspräsentationen
Transformation Expert Industrie 5.0 mit TÜV Rheinland geprüfter Qualifikation -
Teaching Times: Full-timeMonday to Friday from 8:30 a.m. to 3:35 p.m. (in weeks with public holidays from 8:30 a.m. to 5:10 p.m.)
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Language of Instruction: German
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Duration: 16 Weeks
Industry 5.0 Transformation Expert with TÜV Rheinland-Certified Qualification
Introduction to Industry 5.0 (approx. 2 days)
Industrial Revolutions and Stages of Development
From Industry 4.0 to Industry 5.0 – Distinctions, Commonalities, Technological Bridges
Core Principles of Industry 5.0: Human-Centricity, Resilience, Sustainability
Current Trends in Industry
Maturity Models and Business Assessment
Key Technologies for Industry 4.0/5.0 (approx. 2 days)
Collaborative Robotics (Cobots), Human-Machine Collaboration
Additive Manufacturing and 3D Printing
Sensor Technology and M2M Communication
Human-Machine Assistance Systems and XR
Digital Infrastructure and Data Management
Blockchain in the Supply Chain
Digital Twins and Smart Factory Components
Artificial Intelligence in a Human-Centered Workplace (approx. 4 days)
The Role of People in Digital Transformation
Generative AI and Machine Learning in Industrial Processes
Agentic AI – Autonomous AI Agents in Production, Quality Assurance, and Maintenance (Predictive Maintenance)
Physical AI and Autonomous Mobile Robotics
AI Labeling Requirements and Demonstration of AI Competence in Everyday Business Operations
Ergonomic Support Through Assistance Systems
Human Decision-Making Authority Despite Automation
Upskilling and reskilling
Self-Organization, Empowerment, and Digital Leadership
Internet of Things and Services (approx. 2 days)
From IoT to AIoT (Artificial Intelligence of Things)
Intelligent and sustainable smart services
Edge analytics and the role of autonomous systems
Legal Framework and Data Security (approx. 3.5 days)
GDPR, BDSG, NIS-2 Implementation Act, and Cybersecurity Enhancement Act
KRITIS and Cybersecurity
Cyber Resilience Act (CRA) – Reporting Requirements for Vulnerabilities, Relationship to Industrial Control Systems
EU AI Act – Risk Categories, Obligations for Providers and Operators
EU Data Act for machine and usage data
Industrial Accelerator Act and Clean Industrial Deal
Labor Law for the Protection of Employees
Ethics and psychosocial aspects (approx. 1.5 days)
Fairness, transparency, decision logic in AI
Responsibility and control mechanisms
Inclusion and diversity
Psychosocial effects of technological transformation
Digital Transformation and Agile Value Creation (approx. 2 days)
Digitization of Industrial Processes (Horizontal/Vertical)
A Comparison of Change Management 4.0 and 5.0
Agile Systems, Lean, and Smart Production
Sustainable Value Chains: Digital Product Passport (ESPR) and CSRD Reporting Requirements
Phase Plan for Implementing Transformation Projects
Project work, certification preparation, and the “Industry 5.0 Transformation Expert” certification exam with TÜV Rheinland-certified qualification (approx. 3 days)
Forwarding
Freight Forwarding (approx. 3 days)
Freight Forwarders and Warehouse Logistics Specialists in the Freight Transportation Industry
Performance Characteristics of Modes of Transport
Selection Criteria for Modes of Transport (AI-Supported)
The capacity of individual modes of transport
Areas of Responsibility and Legal Status
Rights and obligations as a freight forwarder under the German Commercial Code (HGB)
Supply Chain Due Diligence Act (LkSG)
Freight Forwarding, Freight, and Warehousing Contracts
Opportunities and Limitations of AI in Day-to-Day Freight Forwarding Operations
Domestic and international truck freight transport (approx. 2 days)
Freight orders in domestic road freight transport
National license for commercial road freight transport
Vehicle Types—Dimensions and Vehicle Weights
Freight orders in international road freight transport
CMR Law, CMR Waybill
Accompanying documents in international freight transport
AI-powered route planning and document generation
Profitability Analyses (approx. 1 day)
Calculation of transportation costs in road freight transport
Distinction between fixed and variable costs
Make-or-buy decision for in-house or outsourced transportation
AI-supported cost calculation
Transportation of dangerous goods (approx. 1 day)
Transportation of dangerous goods by road
Legal basis according to GGVSEB
Dangerous goods classes and packaging groups
Rail freight transport (approx. 1 day)
Legal bases and freight contract
Types of freight wagons
Combined transport (approx. 1 day)
Types of combined transport
National and international transport network
Liability and Insurance (approx. 2 days)
General German Freight Forwarder Terms and Conditions
Legal Nature of the ADSp
Liability as a Freight Forwarder and Carrier
Handling Claims
AI Support for Identifying and Handling the Causes of Claims
Insuring Goods
Premium Calculation and Liability Limits
Transportation types and cost calculations (approx. 1 day)
Groupage and system transport
Transportation cost calculation
CEP services
Sea freight and inland waterway transport (approx. 3 days)
Legal bases and contract of carriage
Ship types
Transport price calculation in sea freight traffic
Dimension and weight rates
Surcharges and discounts of shipping companies
Inland waterway transport
Federal waterway network
Air freight transport (approx. 2 days)
Legal bases in air freight transport
Freight contract and air waybill
Calculation of air freight costs
The TACT tariff
Groupage cargo in air freight traffic
Project work (approx. 3 days)
To consolidate the content learned
Presentation of the project results
Logistics management
Logistics Services (approx. 4 days)
Providing logistics services
Interrelationships within the “magic square” of logistics
Logistics Systems
Hub-and-spoke, gateway, and cross-docking networks
Individual Logistics Services/Value-Added Services
Legal Provisions and Contractual Foundations of Logistics
Supply Chain Due Diligence Act (LkSG)
Standards in Logistics
Digitalization and Logistics 4.0
AI-Supported Planning and Control in Logistics
Quality Management in Logistics Companies
Key Performance Indicators for Logistics Controlling
Efficient Consumer Response
Contract logistics (approx. 1 day)
Green Logistics
Portfolio of logistics services
Procurement Logistics (approx. 2 days)
Push and Pull Principles
Sourcing Concepts
ABC and XYZ Analysis
Demand Forecasting
Optimal Order Quantity
AI-powered demand forecasting and order optimization
Warehouse Logistics (approx. 2 days)
Warehouse Technology
Legal Framework for Warehouse Services
Warehouse Cost Calculation
AI-Supported Warehouse Organization and Layout
Costing Methods
Cost Calculation Principles
Intralogistics (approx. 1 day)
The organization of internal transports
IT-supported accompanying information
Distribution logistics (approx. 1 day)
Direct and indirect distribution
Own and third-party transportation
Disposal logistics (approx. 1 day)
Legal framework conditions
Recycling tasks
Marketing in logistics (approx. 1 day)
Marketing concepts
marketing instruments
Accounting (approx. 2 days)
Accounting basics
Inventory, stocktaking and balance sheet
Chart of accounts and chart of accounts
Turnover tax
Forwarding expenses and forwarding income
Dealing with hazards (approx. 1 day)
Tasks of the employers' liability insurance associations
Accident prevention regulations
Storage of hazardous goods
Information and Communication Technology (approx. 1 day)
IT Systems in Logistics
AI-Powered Management Information Systems in Logistics
Document Management
Project work (approx. 3 days)
To consolidate the content learned
Presentation of the project results
Foreign trade and customs clearance
Foreign trade (approx. 1 day)
Trade in Europe and world trade
Maritime, Air, and Multimodal Freight Transport (approx. 2 days)
Significance, Advantages, and Disadvantages of Various Modes of Transport
Types of ships, freight routes, and container transport
Air freight, consolidated shipments, and secure supply chains
Known Shipper and Regulated Agent
Selecting suitable transportation routes based on cost, time, and risk
AI-powered analysis of multimodal transport modes
Incoterms® 2020 (approx. 1 day)
Structure and System of Incoterms® 2020
Transfer of Costs, Risks, and Obligations
Selection and contractual agreement of appropriate clauses
Risk Hedging (approx. 1 day)
Payment and Delivery Risks in International Trade
Documentary Collection
Documentary Letter of Credit
Customs clearance (approx. 5 days)
Import procedures
Customs clearance and release
Import duties
Customs duties and customs value
Electronic Customs Tariff (EZT)
Export Procedures
The Automated Tariff and Local Customs Clearance System (ATLAS)
Export Licenses
EU Customs Law
The Union Customs Code
Preferential Treatment and Certificates of Origin
Security Regulations for International Trade
EU Customs Security Initiative
Bonded Warehouses
AI as a Research Tool for Tariff Classification, Customs Value, and Origin
Processing ATLAS customs procedures using Dakosy ZODIAK GE (approx. 5 days)
Create and edit customer data
Create and edit product data
Create an import customs declaration
Processing input prompts and error messages
Create an export declaration
Create transit procedures in the NCTS system
Creating an Import and Export Customs Declaration
Create a transit declaration
Possible prompts and errors
International Trade (approx. 1 day)
The International Chamber of Commerce (ICC)
EU Legal Framework
Supply Chain Due Diligence Act (LkSG)
Carbon Border Adjustment Mechanism (CBAM)
EU Deforestation Regulation (EUDR)
Freight Forwarder Documents for Foreign Trade (approx. 1 day)
FIATA-FCR and FIATA-FCT
FIATA Multimodal Transport
Bill of Lading
Project work (approx. 3 days)
To consolidate the content learned
Presentation of the project results
Changes are possible, the course content is updated regularly.
After completing the course, you’ll be able to actively help shape the transformation from Industry 4.0 to Industry 5.0. You’ll understand key future technologies—from collaborative robotics to agentic AI and physical AI—and will be able to implement them in your company in a human-centered, sustainable, and resilient way. You’ll be familiar with the current legal framework (including the AI Act, Data Act, Cyber Resilience Act, and GDPR) and will implement its requirements in a practical manner. You assess the ethical and psychosocial impacts of digitalization, foster acceptance among employees, and independently develop phased plans for transformation projects that combine technological innovation, employee-centric approaches, and legal requirements.
You will also be able to handle work processes for national and international shipping with legal certainty and acquire the specialist knowledge to be able to work in related specialist areas.
Specialists in the field of freight forwarding and logistics are in demand at companies of all sizes in the areas of goods and freight transport, maritime, air, and land trade, import and export, as well as in customs clearance and warehousing. According to estimates by the Federal Ministry of Transportation, increasing foreign trade linkages will lead to a long-term rise in both freight volume and freight transport performance by 2050. The relevant knowledge will therefore open up career opportunities for you in a wide range of fields.
In addition, specialists in the field of Industry 4.0 and 5.0 will not only find employment in large industrial companies, but also in smaller and medium-sized companies. After the course, you can provide meaningful proof of your new skills with a TÜV Rheinland-certified qualification.
Didactic concept
Your lecturers are highly qualified both professionally and didactically and will teach you from the first to the last day (no self-study system).
You will learn in effective small groups. The courses usually consist of 6 to 25 participants. The general lessons are supplemented by numerous practical exercises in all course modules. The practice phase is an important part of the course, as it is during this time that you process what you have just learned and gain confidence and routine in its application. The final section of the course involves a project, a case study or a final exam.
Virtual classroom alfaview®
Lessons take place using modern alfaview® video technology - either from the comfort of your own home or at our premises at Bildungszentrum. The entire course can see each other face-to-face via alfaview®, communicate with each other in lip-sync voice quality and work on joint projects. Of course, you can also see and talk to your connected trainers live at any time and you will be taught by your lecturers in real time for the entire duration of the course. The lessons are not e-learning, but real live face-to-face lessons via video technology.
The courses at alfatraining are funded by Agentur für Arbeit and are certified in accordance with the AZAV approval regulation. When submitting a Bildungsgutscheinor Aktivierungs- und Vermittlungsgutschein, the entire course costs are usually covered by your funding body.
Funding is also possible via Europäischen Sozialfonds (ESF), Deutsche Rentenversicherung (DRV) or regional funding programs. As a regular soldier, you have the option of attending further training courses via Berufsförderungsdienst (BFD). Companies can also have their employees qualified via funding from Agentur für Arbeit (Qualifizierungschancengesetz).